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デュエルビッツ 初回入金ボーナスResource Recycling Measures

デュエルビッツ 初回入金ボーナスReducing waste and promoting recycling to effectively harness limited resources

The デュエルビッツ 初回入金ボーナスteel Group is developing a wide range of businesses in areas such as materials and industrial machinery. It imports iron ore, coal and other raw materials from abroad. In addition, デュエルビッツ 初回入金ボーナスteel supplies environmental equipment that is helping to build a recycling-based society. Amid its business expansion, デュエルビッツ 初回入金ボーナスteel is taking steps to minimize the generation of waste at all of its facilities. As much as possible, the Group is also endeavoring to reuse and recycle its byproducts and is actively promoting resource recycling measures, such as the use of steel slag in materials for cement.

デュエルビッツ 初回入金ボーナス

Curbing Waste Product Generation and Promoting Recycling

In fiscal 2009, the デュエルビッツ 初回入金ボーナスteel Group generated 4.5 million metric tons of byproducts, 98.7% of which was by the Iron and Steel Segment. デュエルビッツ 初回入金ボーナスteel promotes the recycling of slag and dust generated as a byproduct of ironmaking. Beginning in fiscal 1992, デュエルビッツ 初回入金ボーナスteel developed an action program targeting waste and has been promoting waste reduction and recycling on an ongoing basis. In fiscal 2009, the recycling rate was 92.8% for all デュエルビッツ 初回入金ボーナスteel plants and 92.7% for the entire Group.

In addition to taking steps to strengthen steel slag* quality control, we also managed to reduce the volume of waste sent to landfill during fiscal 2009 through initiatives such as switching to operating methods that do not use auxiliary materials containing fluorine, which impedes recycling. As we had to dispose of a certain amount of waste produced during the previous year as a result of activities such as plant construction work however, the デュエルビッツ 初回入金ボーナスteel Group as a whole sent a total of approximately 300,000 metric tons of waste to landfill.

In the years ahead, the デュエルビッツ 初回入金ボーナスteel Group will steadily execute the voluntary action plans its industry associations, continue to develop recycling technologies, curb the generation of waste, and reduce the landfill volume.

* Steel slag: Byproducts separated デュエルビッツ 初回入金ボーナスcovered from metals melted during the refining process

Byproduct Generation by Main Businesses (including Group companies)
Byproduct Generation by Main Businesses (including Group companies)

Amount of Byproduct Generated, Amount Recycled & Recycling Rate (Parent only)
Amount of Waste Byproduct Generated, Amount Recycled & Recycling Rate (Parent only)

Voluntary Action Programs in Industry
Business sector
(Industrial association)
Target
Iron デュエルビッツ 初回入金ボーナスteel
(The Japan Iron デュエルビッツ 初回入金ボーナスteel Federation)
1. In fiscal 2010, reduce the quantity of final disposal of slag, dust, デュエルビッツ 初回入金ボーナスludge to 75% of fiscal 1990 levels, to about 500,000 metric tons.
2. Bring recycling rate of steel cans up to 85%.
Aluminum
(Japan Aluminium Association)
1. In fiscal 2010, cut the quantity of final disposal to about 7,000 metric tons.
2. In fiscal 2010, recycle more than 99% of aluminum dross residual ash.
Rolled copper
(Japan Copper and Brass Association)
1. In fiscal 2010, reduce the quantity for final disposal by 93% of fiscal 1990 levels, or to less than 1,800 metric tons.
2. In fiscal 2010, reduce the consumption index of final disposal to less than 0.084 compared with the fiscal 1990 figure.
Industrial machinery
(The Japan Society of Industrial Machinery Manufacturers)
1. In fiscal 2010, reduce the quantity for final disposal to less than 14,500 metric tons.
2. In fiscal 2010, boost the recycling rate to more than 83%.

デュエルビッツ 初回入金ボーナス
Efforts Toward Becoming Zero-Emission Plants

All plants and works have drawn up Action Programs to cut the quantity of waste sent to landfill and are continuing to increase reuse デュエルビッツ 初回入金ボーナスcycling.

Iron デュエルビッツ 初回入金ボーナスteel Sector

Recycling Byproducts

The Kakogawa Works has been running a zero-emission campaign to eliminate landfill disposal of wastes from the facility since 1997.

The Works is continuing its efforts to achieving zero emission status by making effective use of used oil, sludge* etc., and by using dust as a raw material for making cement. A facility has been installed for recycling dust with high zinc content, which was previously difficult to treat. At the plant's garbage collection points glass bottles, aluminum cans, etc. are separated for recycling.

Recycle Rate of Byproducts at the Kakogawa Works
Recycle Rate of Byproducts at the Kakogawa Works
* Sludge: Mud-like byproducts recovered as part of the process of treating industrial wastewater

Recycling steel slag


Every year, the Kakogawa Works and Kobe Works together generate about 2.2 million metric tons of blast furnace slag and 900,000 metric tons of steelmaking slag as secondary products. This slag is reused as a raw material for cement production or as a bedding material in road construction.

Compared with regular cement, blast furnace cement containing finely powdered blast furnace slag can limit the alkali-aggregate reaction. It also requires less energy consumption during production デュエルビッツ 初回入金ボーナスduces emissions of CO2, and is therefore popular in the market. Fine aggregate for concrete made of granulated blast furnace slag helps conserve natural resources by substituting for natural sand.

By contrast, steelmaking slag can expand in volume owing to its free lime content, デュエルビッツ 初回入金ボーナスo is used as a road bedding material after expansion has been stabilized through an accelerated ageing process that uses steam.Steam aging facilities consist of a concrete pit into which the slag is dumped for steam to be driven through it from the pit floor. Having increased the capacity of steam ageing facilities at both works, we are now able to process almost all of the steel slag that we produce.

To enable end users to make the most of the properties of steel slag products and appropriately use them for their own purposes, we have formulated a Sales Management Manual, in accordance with the Nippon Slag Association's Guidelines on the Control of Iron デュエルビッツ 初回入金ボーナスteel Slag Products, as part of our steel slag production デュエルビッツ 初回入金ボーナスales operations. We use the manual for purposes such as quality control and checking on customers and the use of products and make every effort to control the production デュエルビッツ 初回入金ボーナスale of steel slag products.
Granulated slag yard
Granulated slag yard

Steam aging facilities Steam aging facilities

Recycling of Coal Ash


The coal ash generated by coal-burning boilers is almost all used as a secondary resource either for cement-making or as a combination road bed material. At the Kakogawa Works, a pellet plant consisting of pelletizing デュエルビッツ 初回入金ボーナスteam curing facilities has been installed to make use of fly ash. Almost all of the ash generated at the Works is processed and the pellets, called ash stone, are used for road-building. Pellets (ash stone)
Pellets (ash stone)

Pellet plant
Pellet plant

Topics
Clean Japan Center Chairman's Prize

In October 2009, our coal ash recycling technology was awarded the Chairman's Prize as part of the Resource Recycling Technology and Systems Awards (organized by the Clean Japan Center and sponsored by the Ministry of Economy, Trade and Industry), which are presented in recognition of technologies and systems that have made an outstanding contribution to reducing, reusing デュエルビッツ 初回入金ボーナスcycling waste. Approximately 500,000 metric tons of ash stone has been used at bedding material in road construction to date. In addition to conserving natural resources and saving energy on mining, we received this prize as a result of high acclaim for our outstanding contribution to the establishment of a recycling-based society, not least in terms of saving transport energy by basing manufacturing operations in an urban area close to consumers.
The award ceremony
The award ceremony

Environmental restoration using steel slag


In recent years, steel slag has been found to have restorative effects on marine environments, with iron, minerals and other nutrients contained within steel slag helping seaweed to flourish. As part of a steel slag-based environmental improvement model currently being developed in Hyogo prefecture by the Hyogo Ecotown Promotion Conference, the デュエルビッツ 初回入金ボーナスteel Group started work on creating an artificial steel reef made from combining steel slag and steel in the waters around Nishishima, one of the Ieshima Islands, in July 2009. Although testing has only just got underway, with the aim of helping to grow seaweed and improve the fishing environment, the project is nonetheless making good progress, with noticeable seaweed growth and fish activity in the space of just half a year since the reef was completed. Test facilities
Test facilities

The artificial steel reef in the sea
The artificial steel reef in the sea

Welding Company

The Welding Company continues to recycle waste oil into recycled oil and sludge for bedding material in road construction, recycle scrap wood from discarded pallets into chipboard materials, デュエルビッツ 初回入金ボーナスcycle scrap steel into raw material for steel powder. We are also continually looking to increase the reuse of other valuable materials as we make every effort to reduce waste and increase our rate of recycling. Waste plastics are reduced in volume and then undergo thermal recycling at our works.

We are also working to reduce cardboard packaging by wrapping welding materials in plastic for shipping as products.

Aluminum and Copper Company

The Moka Plant has installed two melting furnaces for scrap, improved the yield ratio during melting, デュエルビッツ 初回入金ボーナスduced the volume of impurities (aluminum dross) during aluminum melting. The plant also operates two arc furnaces to improve the recovery rate of aluminum dross. As a result of its R&D efforts, the remaining ash is effectively recycled as cement material. Most of the residual from aluminum dross is no longer disposed as landfill, resulting in a recycling rate of 93.2% in fiscal 2009. Also, the bricks and debris generated from furnace repairs are precisely sorted by machine to be recycled as road bed material.

At the Chofu Works, an arc furnace is in operation for recovering aluminum dross and efforts have been made to recycle copper sludge, a material that was previously difficult to deal with. As in fiscal 2008, the recycling rate for fiscal 2009 is 99% or higher.

At the Daian Plant, casting sand is either fed back into recycling machines デュエルビッツ 初回入金ボーナスused onsite or recycled into cement materials.

Machinery and Engineering Company

All byproducts generated at the plants are carefully sorted for recycling, either as recycled resources or as a heat source in cement production. Other initiatives include promoting the use of steel or plastic returnable containers for shipping some of our products デュエルビッツ 初回入金ボーナスusing cushioning materials from packaging.At the Harima Plant all industrial waste material is now turned into new resources.

Group Companies

Group companies are working to separate waste, reuse resources デュエルビッツ 初回入金ボーナスcycle to reduce volumes of industrial waste for landfill disposal.

Examples of Measures Taken (Japan)
Group company Location of plant Details
Nippon Koshuha Steel Co., Ltd. Imizu, Toyama Reducing the use of fluorite to increase the rate of low-fluorine slag デュエルビッツ 初回入金ボーナスtarting to recycle electric furnace slag into fertilizer materials
Shinko Wire Company, Ltd. Amagasaki, Hyogo
Kakogawa, Hyogo
Less waste hydrochloric acid generated through revision of management method
Reusing industrial waste from intermediate processing as cement materials, etc.
デュエルビッツ 初回入金ボーナスpecial Tube, Co., Ltd. Shimonoseki, Yamaguchi Halving volume of waste sent for disposal by reducing cleaning slurry from pickling facilities
Tesac Wirerope Co., Ltd. Kaizuka, Osaka Quantity of waste hydrochloric acid created in pickling processes reduced
Hanshin Yosetsu Kizai Co.,Ltd. Okayama, Okayama Recycling collected dust
Kobe Welding Wire Co., Ltd. Fukuchiyama, Kyoto Reviewing coagulant additive methods to improve デュエルビッツ 初回入金ボーナスduce volume of dehydrated neutralized sludge and making money from separating waste oil
Shinko Actec Co., Ltd. Toyooka, Hyogo Separating waste plastics and charging fees for quality film
Shinko Leadmikk, Ltd. Kitakyushu, Fukuoka Reusing paper between layers of materials
Shinko Aluminum Wire Co., Ltd. Sakai, Osaka Filtering デュエルビッツ 初回入金ボーナスusing drawn oil
Niko-Aluminium Industries Ltd. Moka, Tochigi Improving coating handling processes デュエルビッツ 初回入金ボーナスinforcing inventory management in order to reduce volume of waste coatings
Shinko Metal Products Co., Ltd. Kitakyushu, Fukuoka Drying out デュエルビッツ 初回入金ボーナスducing volume of sludge containing oil デュエルビッツ 初回入金ボーナスusing plating wash solution to reduce liquid waste
Shinko Engineering Co., Ltd. Ogaki, Gifu Fitting oil collectors to gear cutting machinery to enable cutting oil to be recovered デュエルビッツ 初回入金ボーナスused
Shinko Industrial Co.,Ltd. Kurayoshi, Tottori Used LPG canisters recycled into planters
Kobelco Construction Machinery Co., Ltd. Ogaki, Gifu Separating waste, turning waste plastic into recycled plastic fuel (RPF) デュエルビッツ 初回入金ボーナスusing scrap wood as boiler fuel
Japan Superconductor Technology, Inc. Kitakyushu, Fukuoka Controlling copper ions in order to optimize hot sulfuric acid waste cycle デュエルビッツ 初回入金ボーナスduce volume of waste