For reduce CO2 emission higher generation efficiency of thermal power plant are required, therefore welding of boiler have to endure high temperature and pressure steam to the turbine. デュエルビッツ 入金方法el keep on providing sophisticated welding technology and products to meet stringent specification, such as ferritic high chromium heat-resistant steel and stainless steel.
* stands for FAMILIARC™, stands for TRUSTARC™, and stands for PREMIARC™.
Our product line-up per PWHT temperature
Process / Product (Polarity / AWS Classification) |
Mn+Ni content of deposit -ed metal (wt%) |
Recomm -ended PWHT temp. (℃) |
||||
---|---|---|---|---|---|---|
SMAW AWS A5.5: 2014 |
SAW AWS A5.23: 2011 |
GTAW AWS A5.28: 2005 |
GMAW AWS A5.28: 2005 |
|||
T/P91 (9Cr-1Mo -V-Nb) |
CM-95B91 (DCEP /E9015-B91) CM-96B91 (AC /E9016-B91) |
PF-90B91 / US-デュエルビッツ 入金方法91 (DCEP /F9PZ-EB91-B91) PF-200S / US-デュエルビッツ 入金方法91 (AC /F9PZ-EB91-B91) |
TG-Sデュエルビッツ 入金方法91 (ER90S-B9) |
MG-Sデュエルビッツ 入金方法91 (ER90S-B9) |
≦1.0 (SAW: ≦1.2) |
750 ~800 |
CM-95B9(DCEP) CM-96B9(AC) |
PF-90B9 / US-デュエルビッツ 入金方法9(DCEP) PF-200S / US-デュエルビッツ 入金方法9(AC) |
TG-Sデュエルビッツ 入金方法9 | MG-Sデュエルビッツ 入金方法9 | 1.0 ~1.5 |
750 ~780 |
|
CM-9Cb (AC/DCEP) |
PF-200S / US-9Cb(AC/DCEP) | TG-S9Cb | MG-S9Cb | 1.5 ~3.0 |
710 ~760 |
|
T/P92 (9Cr-2W -0.5Mo-VNb) |
CR-12S (AC/DCEP) |
PF-200S / US-12CRS(AC) | TG-S12CRS | MG-S12CRS | 1.2 ~2.5 |
740 ~760 |
PF-200S / US-12CRSD(DCEP) |
*SAW: Flux / Wire
Type of Steel | Product | Polarity / Shielding Gas |
Typical Chemical Composition of Deposited Metal, wt% | ||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|
C | Si | Mn | Ni | Cr | Mo | V | Nb | N | Co | Mn+Ni | |||
T/P91 (9Cr-1Mo-V-Nb) |
CM-95B91 | DCEP | 0.10 | 0.20 | 0.64 | 0.10 | 8.20 | 0.90 | 0.20 | 0.05 | 0.03 | 0.40 | 0.74 |
PF-デュエルビッツ 入金方法91 / US-デュエルビッツ 入金方法91 |
DCEP | 0.08 | 0.17 | 0.89 | 0.14 | 8.62 | 0.98 | 0.18 | 0.03 | 0.05 | 0.31 | 1.03 | |
PF-200S / US-デュエルビッツ 入金方法91 |
AC | 0.08 | 0.15 | 0.85 | 0.12 | 8.64 | 0.98 | 0.18 | 0.03 | 0.05 | 0.32 | 0.97 | |
TG-Sデュエルビッツ 入金方法91 | DCEN / 100%Ar |
0.10 | 0.26 | 0.71 | 0.13 | 8.50 | 0.97 | 0.19 | 0.05 | 0.04 | 0.38 | 0.84 | |
MG-Sデュエルビッツ 入金方法91 | DCEP / Ar-5%CO2 |
0.12 | 0.24 | 0.64 | 0.15 | 8.47 | 0.98 | 0.18 | 0.05 | 0.04 | 0.41 | 0.79 |
Type of Steel | Product | Polarity / Shielding Gas |
Typical Mechanical Properties of Deposited Metal | ||||
---|---|---|---|---|---|---|---|
0.2% Yield Strength (MPa) |
Tensile Strength (MPa) |
vE20℃ (J) |
PWHT (℃/h) |
Ac1 (℃) |
|||
T/P91 (9Cr-1Mo-V-Nb) |
CM-95B91 | DCEP | 593 | 731 | 50 | 767/2 | 809 |
PF-デュエルビッツ 入金方法91 / US-デュエルビッツ 入金方法91 |
DCEP | 585 | 722 | 71 | 760/2 | 788 | |
PF-200S / US-デュエルビッツ 入金方法91 |
AC | 563 | 722 | 69 | 760/2 | 794 | |
TG-Sデュエルビッツ 入金方法91 | DCEN / 100%Ar | 579 | 713 | 216 | 760/2 | 820 | |
MG-Sデュエルビッツ 入金方法91 | DCEP / Ar-5%CO2 | 529 | 689 | 74 | 760/8 | 813 |
* Recommended PWHT temp.
Type of Steel | DCEP | AC | ||
---|---|---|---|---|
AWS Class. | Product | AWS Class. | Product | |
P1 / T1 (0.5Mo) |
E7016-A1 | CM-A76 CM-B76 |
E7016-A1 | CM-A76 CM-B76 |
P2 / T2 | E8016-B1 | CM-B86 | – | – |
P11 / T11 (1.25Cr-0.5Mo) |
E7015-B2L | CM-B95 | – | – |
E8016-B2 | E8016-B2 | CM-A96 CM-A96MB |
||
E8018-B2 | CM-B98 | E8018-B2 | CM-B98 | |
P22 / T22 (2.25Cr-Mo) |
E8015-B3L | CM-B105 | – | – |
E9015-B3 |
|
– | – | |
E9016-B3 | E9016-B3 | CM-A106N | ||
E9018-B3 | CM-B108 | E9018-B3 | CM-B108 | |
P23 / T23 | E9016-G | E9016-G | CM-2CW | |
P91 / T91 (9Cr) |
E9015-B91 | E9016-B91 | ||
E9016-G | E9016-G | CM-9Cb | ||
P92 / T92 P122 / T122 |
E9016-G | – | CR-12S |
Type of Steel | DCEP | AC | ||
---|---|---|---|---|
AWS Class. | Product | AWS Class. | Product | |
P1 / T1 (0.5Mo) |
– | – | F8P6-EA3-A3 (F9A6) |
MF-38 / US-40 |
F8P6-EA4-A4 (F8A4) |
MF-38 / US-A4 |
|||
F8P6-EG-A4 (F8A4) |
MF-38 / US-49 |
|||
P11 / T11 (1.25Cr-0.5Mo) |
F7PZ-EB2-B2 | F7PZ-EB2-B2 |
G-80 / US-B2 |
|
F7PZ-EG-B2 |
MF-29A / US-511 |
F7PZ-EG-B2 | MF-29A / US-511 |
|
F8P2-EG-B2 | F8P2-EG-B2 | PF-200 / US-511N |
||
P23 / T23 | – |
MF-29A / US-2CW |
– | – |
P91 / T91 (9Cr) |
F8PZ-EB91-B91 | PF-デュエルビッツ 入金方法9 / US-デュエルビッツ 入金方法91 |
F8PZ-EB91-B91 | |
P92 / T92 P122 / T122 |
– | PF-200S / US-12CRSD |
– | – |
Type of Steel | AWS Class. | FCAW |
---|---|---|
P11/T11 (1.25Cr-0.5Mo) | E81T1-B2C E81T1-B2M |
|
P22/T22 (2.25Cr-1Mo) | E91T1-B3C E91T1-B3M |
|
Type of Steel | AWS Class. | Product | |
---|---|---|---|
GMAW | GTAW | ||
P1/T1 (0.5Mo) |
ER70S-A1 | MG-S70SA1 | TG-S70SA1 |
ER80S-G | MG-SM | TG-SM | |
P2 / T2 | ER80S-G | MG-CM | – |
– | – | TG-SCM | |
P11 / T11 (1.25Cr-0.5Mo) |
ER80S-B2 | ||
ER80S-G | MG-S1CM | ||
P22 / T22 (2.25Cr-1Mo) |
ER90S-B3 | – | |
ER90S-G | MG-S2CM | ||
P23 / T23 | ER90S-G | MG-S2CW | TG-S2CW |
P91 / T91 (9Cr) |
ER90S-B9 | ||
ER90S-G | |||
P92 / T92 P122 / T122 |
ER90S-G |
* Single pass only
Line-up for Ultra Super Critical piping
Product | Applicable Bese Metal | Type of Filler Metal | Chemistry of Filler Metal |
---|---|---|---|
SUPER304H® ASTM A213 S30432 |
Filler Wire for GTAW | 19Cr-16Ni-3Cu-3Mn-2W -0.5Nb-0.2N-0.1C |
|
NC-B1AS | TEMPALOY®AA-1 ASTM A213 S30434 |
Covered Electrode for SMAW | 19Cr-14Ni-3Cu-2.4Mo -1.6Mn-0.4Nb-0.13C |
TG-S1AS | Filler Wire for GTAW | ||
NC-B3A | TEMPALOY®A-3 ASTM A213 S30942 |
Covered Electrode for SMAW | 22Cr-16Ni-1.4Mn -0.6Mb-0.13N |
TG-S3A | Filler Wire for GTAW |
* Super304H is registered trade mark of Nippon Steel & Sumitomo metal Corporation.
* TEMPALOY is registerd trade mark of JFE Steel Corporation.