Reactor

デュエルビッツカジノel, as reactor manufacturer and welding expert, develop and provide high quality welding materials which meet the stringent requirement under high-temperature and high-pressure hydrogen environment.

* Familiarc stands for FAMILIARC™, Trustarc stands for TRUSTARC™, and Premiarc stands for PREMIARC™.

Welding Consumables for Pressure Vessel
Welding Applied to Reactor
Welding Consumables for Reactor - Products and Features
Welding Consumables for Cr-Mo Steel and Mechanical Properties
Welding Consumables for Mn-Mo-Ni Steel
Line-up as per Type of Steel / Process
Stainless Cladding

Welding Consumables for Pressure Vessel

デュエルビッツカジノnsumables for Pressure Vessel

Cr-Mo steel petroleum refinery reactor

Welding Applied to Reactor

list of welding materials

*Source: Welding Technique Vol. 47, The Japan Welding Engineering Society

Welding Consumables for Reactor - Products and Features

Type of Welding Materials

* Measurement of temper embrittlement properties with step cooling

US-521H Charpy impact test result

Charpy impact test result of TRUSTARC™PF-500 / TRUSTARC™US-521H weld metal after SR and SR + Step cooling

Welding Consumables for Cr-Mo Steel

Type of Steel	Process	Porality	Product	ASME / AWS
1.2デュエルビッツカジノr-0.5Mo	SAW	AC	PF-200 / US-511N	SFA / A5.23 F8P2-EG-B2
	SMAW	AC	CM-A96MB	SFA / A5.5 E8016-B2
	GTAW	DCEN	TG-S1CM	SFA / A5.28 ER80S-G
2.2デュエルビッツカジノr-1Mo	SAW	AC	PF-200 / US-521S	SFA / A5.23 F9P2-EG-B3
	SMAW	AC	CM-A106N	SFA / A5.5 E9016-B3
	GTAW	DCEN	TG-S2CM	SFA / A5.28 ER90S-G
2.2デュエルビッツカジノr-1Mo-V	SAW	AC	PF-500 / US-521H	SFA / A5.23 F9P2-EG-G (ASME Sec.Ⅷ Div.2)
	SMAW	AC	CM-A106H	SFA / A5.5 E9016-G (ASME Sec.Ⅷ Div.2)
	GTAW	DCEN	TG-S2CMH	SFA / A5.28 ER90S-G (ASME Sec.Ⅷ Div.2)

Welding Consumables for Cr-Mo Steel and Mechanical Properties

Product	PWHT	0.2%YS MPa	T.S. MPa	EL. (4D)%	vE J
PF-200 / US-511N	680°C × 6h	490	595	29	152 (-18°C)
CM-A96MB	680°C × 6h	479	582	29	152 (-18°C)
TG-S1CM	680°C × 6h	509	612	28	166 (-18°C)
PF-200 / US-521S	690°C × 8h	550	661	25	150 (-29°C)
CM-A106N	690°C × 8h	512	653	28	166 (-29°C)
TG-S2CM	690°C × 8h	538	677	26	244 (-29°C)
PF-500 / US-521H	705°C × 7h	620	710	26	83 (-29°C)
CM-A106H	705°C × 7h	609	708	24	90 (-29°C)
TG-S2CMH	705°C × 7h	623	718	23	208 (-29°C)

Welding Consumables for Mn-Mo-Ni Steel

Type of Steel	Process	Porality	Product	ASME / AWS
80ksi class Mn-Mo-Ni	SAW	AC / DCEP	PF-200 / US-56B	–
	SMAW	AC / DCEP	BL-96	SFA / A5.5 E9016-G
	GTAW	DCEN	TG-S56	SFA / A5.28 ER80S-G
90ksi class Mn-Mo-Ni	SAW	AC / DCEP	PF-200 / US-63S	SFA / A5.23 F10P2-EG-G
	SMAW	AC / DCEP	BL-106	SFA / A5.5 E10016-G
	GTAW	DCEN	TG-S63S	SFA / A5.28 ER90S-G

Line-up as per Type of Steel / Process

SMAW

Grade (Type of Steel)	DCEP		AC
Grade (Type of Steel)	AWS Class.	Product	AWS Class.	Product
Gr.11 (1.2デュエルビッツカジノr-0.5Mo)	E8016-B2	CM-A96	E8016-B2	CM-A96MB
Gr.22 (2.2デュエルビッツカジノr-0.1Mo)	E9015-B3	CM-A105D	–	–
Gr.22 (2.2デュエルビッツカジノr-0.1Mo)	E9016-B3	CM-A106ND	E9016-B3	CM-A106N
Gr.22V (2.2デュエルビッツカジノr-1Mo-V)	E9016-G	CM-A106HD	E9016-G	CM-A106H
Gr.5 (デュエルビッツカジノr)	E8018-B6	CM-5	E8018-B6	CM-5
Gr.9 (9Cr)	E8018-B8	CM-9	E8018-B8	CM-9

SAW

Grade (Type of Steel)	DCEP		AC
Grade (Type of Steel)	AWS Class.	Product	AWS Class.	Product
Gr.11 (1.2デュエルビッツカジノr-0.5Mo)	F8P2-EG-B2	PF-200D / US-511ND	F8P2-EG-B2	PF-200 / US-511N
Gr.11 (1.2デュエルビッツカジノr-0.5Mo)	F8P2-EB2R-B2R	PF-200D / US-B2R	–	–
Gr.22 (2.2デュエルビッツカジノr-0.1Mo)	F9P2-EG-B3	PF-200D / US-521S	F9P2-EG-B3	PF-200 / US-521S
Gr.22V (2.2デュエルビッツカジノr-1Mo-V)	F9P2-EG-G	PF-500D / US-521HD	–	PF-500 / US-521H
Gr.5 (デュエルビッツカジノr)	–	–	F7P2-EG-B6	PF-200S / US-502

GMAW and GTAW

Grade (Type of Steel)	AWS Class.	Product
Grade (Type of Steel)	AWS Class.	GMAW	GTAW
Gr.11 (1.2デュエルビッツカジノr-0.5Mo)	ER80S-G	MG-S1CM	TG-S1CM
Gr.22 (2.2デュエルビッツカジノr-0.5Mo)	ER90S-G	MG-S2CM / MG-S2CMS	TG-S2CM
Gr.22V (2.2デュエルビッツカジノr-1Mo-V)	ER90S-G	–	TG-S2CMH
Gr.5 (デュエルビッツカジノr)	ER80S-B6	MG-SデュエルビッツカジノM	TG-SデュエルビッツカジノM
Gr.9 (9Cr)	ER80S-B8	MG-S9CM	TG-S9CM

Welding Consumables for Overlay Cladding

For corrosion resistance, Austenite stainless are overlayed on inner wall of reactor.

Type of Steel	Base Metal Layer	SAW	ESW
SUS 308	1st	PREMIARC™ PF-B1 / PREMIARC™ デュエルビッツカジノ09L	PREMIARC™ PF-B7FK / PREMIARC™ デュエルビッツカジノ09L
SUS 308	2nd	PREMIARC™ PF-B1 / PREMIARC™ デュエルビッツカジノ08EL	PREMIARC™ PF-B7FK / PREMIARC™ デュエルビッツカジノ08EL PREMIARC™ PF-B7FK / PREMIARC™ デュエルビッツカジノ08L
SUS 316	1st	–	PREMIARC™ PF-B7FK / PREMIARC™ デュエルビッツカジノ09L
SUS 316	2nd	–	PREMIARC™ PF-B7FK / PREMIARC™ デュエルビッツカジノ16EL
SUS 317	1st	–	PREMIARC™ PF-B7FK / PREMIARC™ デュエルビッツカジノ09L
SUS 317	2nd	–	PREMIARC™ PF-B7FK / PREMIARC™ デュエルビッツカジノ17L
SUS 347	1st	PREMIARC™ PF-B1FP / PREMIARC™ デュエルビッツカジノ47LP	PREMIARC™ PF-B7FK / PREMIARC™ デュエルビッツカジノ09LCb
SUS 347	2nd	PREMIARC™ PF-B1FK / PREMIARC™ デュエルビッツカジノ47LD	PREMIARC™ PF-B7FK / PREMIARC™ デュエルビッツカジノ47LD

Chemical Composition of Overlaid Weld Metal

(%)

Product	C	Si	Mn	P	S	Ni	Cr	Mo	Nb
PREMIARC™ PF-B7FK / PREMIARC™ デュエルビッツカジノ09L Base metal: A533-B-1 1layer	0.01	0.51	1.4	0.02	0.01	10.6	20.8	0.05	< 0.01
PREMIARC™ PF-B7FK / PREMIARC™ デュエルビッツカジノ09LCb Base metal: A387-22 1layer	0.02	0.53	1.5	0.02	< 0.01	10.1	18.2	0.18	0.45

PF-B7FK / デュエルビッツカジノ09LCb 施工例

Claddding with PREMIARC™PF-B7FK / PREMIARC™デュエルビッツカジノ09LCb

Kobelco Welding Today 2005 Vol.8
Technical Terms: Overlaying with Strip Electrode Offers

Industries

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